Supriya Food Processing Flow Chart
This flowchart outlines the nut processing steps, from raw material reception to packaging and dispatch. The process applies to various nuts such as almonds, cashews, peanuts, walnuts, and pistachios.
Raw Material Reception & Sorting
- Receiving Raw Nuts (Harvested nuts from farms)
- Initial Cleaning (Removal of dirt, stones, and foreign materials)
- Sorting & Grading (Based on size, weight, and quality)
Shelling & De-husking (If applicable)
- Mechanical Shelling (For nuts like cashews, almonds, walnuts)
- Manual Shelling (For delicate nuts)
- Air Separation (Removal of husk and shell fragments)
Roasting/Drying (If required)
- Hot Air Roasting (Enhances flavor and shelf life)
- Oil Roasting (For certain products like peanuts)
- Sun Drying or Mechanical Drying (To remove moisture)
Blanching & Skin Removal (Optional)
- Hot Water or Steam Blanching (Loosens skin for peeling)
- Skin Removal by Rubbing or Blowers
Grinding & Processing (Optional - For Nut Butter or Flour)
- Milling or Grinding (For peanut butter, almond paste, etc.)
- Sieving & Filtration (For smooth texture)
Flavoring & Coating (Optional - For Flavored Nuts)
- Salting, Sweetening, or Spicing
- Coating with Chocolate, Honey, or Seasonings
- Mixing & Tumbling for even distribution
Quality Control & Inspection
- Metal Detection & Sorting
- Microbial Testing (To ensure food safety)
- Weight & Size Verification
Packaging & Storage
- Vacuum Sealing or Nitrogen Flushing (To prevent oxidation)
- Labeling & Batch Coding
- Storage in Controlled Conditions (Temperature & Humidity Control)
Dispatch & Distribution
- Final Inspection & Approval
- Logistics & Transportation
- Retail & Wholesale Distribution
