Asian Screw Compressor Manufacturing Flow Chart
Below is a structured flowchart outlining the key steps in the screw compressor manufacturing process:
Design & Engineering
- Customer requirements analysis
- 3D modeling and design (CAD)
- Prototype development
- Performance simulation and validation
Raw Material Procurement
- Sourcing high-grade steel, aluminum, and other materials
- Quality inspection of raw materials
- Inventory management
Machining & Fabrication
- Rotor Manufacturing
- CNC machining of rotors
- Precision grinding for accuracy
- Balancing and finishing
- Casing & Housing Manufacturing
- Casting or forging of compressor casing
- CNC milling and drilling
- Surface finishing (coating/plating)
- Shaft & Bearing Production
- Precision machining of shafts
- Bearing installation and fitting
Assembly Process
- Rotor & Shaft Assembly
- Bearing Installation & Alignment
- Casing & Housing Integration
- Lubrication System Installation
- Cooling System Integration (if applicable)
Electrical & Control System Integration
- Motor installation
- PLC/software programming (if applicable)
- Control panel wiring
Quality Control & Testing
- Dimensional accuracy check
- Pressure and leakage testing
- Vibration and noise level inspection
- Performance validation under load conditions
Surface Treatment & Finishing
- Painting/coating for corrosion resistance
- Final polishing and finishing
Packaging & Dispatch
- Protective packaging (wooden crates, shrink wrap, etc.)
- Documentation and manuals included
- Shipment to customer
Installation & After-Sales Support
- On-site installation and commissioning
- Training for operators
- Maintenance and spare parts support
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